Dan Pickard raised a concern about the carboard de-laminating, and, I take the concern seriously. My mad scientist self thought, "if a little Titebond III is water proof and modestly flexible. . . " The die was cast, and I sealed the sides of the foam and cardboard with at least 12 Ounces of the stuff.
A little sanding, and things are moving. Hopefully this will be adequate--I will see how it drys, sand some more, and maybe add another coat.
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